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Amoung
the many factor that go into steel selection for the manufacturer
of Punches & Dies for the tablet are tonnaged required,
chemical atmosphere, abrasive nature of the product, turret
speed; cup depth, location of embossing, bisect land and physical
condition of press.
For
general punches application oil hardened non-shrinking steel
S grade are chosen because they combine high toughness
and low to medium wear resistance. The Principal alloying
elements in this steel are manganese, silicon and chromium,
tungsten, moly & dennum in percentage wise. It is applicable
to all pharmaceutical industries in normal application , We
call it is JAYSHREE-S
(Standard).
For
high wear application D-2, D-3 high carbon high chromium steel
is recommend . D-2 HCHCr steel are abrasive resistance, but
don't have. The ductility or toughness of the S grade of steel.
D-2 Punch are susceptible to cracking and caution must be
exercised in application with embossed & deep cup Punches.
D-3 steel is used for Dies only. These grades of steel are
referring as premium steel for tools, we called it as a
JAYSHREE-P (Premium).
For
corrosive products SS 440 C Stainless steel is used
for the Punches. This grade has low toughness rating and wears
resistance falls between S&D series of steel. It is applicable
to chemical industries where corrosion is main factor than
wear resistance, we called it JAYSHREE-440
C.
Please
note that no single tool material has combine maximum wear
resistance, toughness and corrosion resistance. Consequently,
the selection of proper steel for Punches & Dies may required
an optimal combination of properties.
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